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BURST MARGIN OF A ROTATING DISK

Table of Contents

  1. Description

  2. Limit State Function

  3. Random Variables

  4. Analysis

  5. Results

  6. Reference


 

Description:

The Burst Margin, Mb, may be computed using the equation shown below. This margin is used to evaluate the integrity of a rotating disk (e.g., a burst margin of less than one would result in an unacceptable design).

 

where:

UTS:   Ultimate Tensile Strength (lb/in2)

d :      Density (lb/in3)

w :     Rotor Speed (rpm)

R:      Outer Radius (in)

Ro:    Inner Radius (in)

MUF: Material Utilization Factor (the Material Utilization Factor is a safety factor that accounts for uncertainties and unknown material properties)

B:     Burst Margin

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 Limit-State Function: 

 Consider a disk defined by the random variables presented here. Evaluate the integrity of the disk by:

g23 = Mb – B

( 1)

g24 = Mb

( 2)

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Random Variables:

 Case 1:

X1 = UTS ~ Normal (m=220000, s=5000)

X2 = d ~ Uniform (XL=0.28, XU=0.30)

X3 = w ~ Normal (m=21000, s=1000)

X4 = R ~ Normal (m=24, s=0.5)

X5 = Ro ~ Normal (m=8, s=0.3)

X6 = MUF ~ Weibull (m=0.925, s=0.0722, XL=0.)

X7 = B ~ Normal (m=0.25, s=0.025)

Case 2:

X1 = UTS ~ Normal (m=220000, s=5000)

X2 = d ~ Normal (m=0.29, s=0.005)

X3 = w ~ Uniform (XL=18000, XU=24000)

X4 = R ~ Uniform (XL=22.5, XU=25.5)

X5 = Ro ~ Uniform (XL=7, XU=9)

X6 = MUF ~ Uniform (XL=0.8, XU=1.05)

X7 = B ~ Normal (m=0.25, s=0.025)

 Case 3:

X1 = UTS ~ Normal (m=220000, s=5000)

X2 = d ~ Normal (m=0.29, s=0.005

X3 = w ~ Normal (m=21000, s=1000)

X4 = R ~ Uniform (XL=22.5, XL=25.5)

X5 = Ro ~ Uniform (XL=7, XU=9)

X6 = MUF ~ Uniform (XL=0.8, XU=1.05)

X7 = B ~ Normal (m=0.25, s=0.025)

 Case 4:

X1 = UTS ~ Normal (m=220000, s=5000)

X2 = d ~ Normal (m=0.29, s=0.005)

X3 = w ~ Weibull (m=21000, s=1000, XL=0)

X4 = R ~ Uniform (XL=22.5, XU=25.5)

X5 = Ro ~ Uniform (XL=7, XU=9)

X6 = MUF ~ Uniform (XL=0.8, XU=1.05)

X7 = B ~ Normal (m=0.25, s=0.025)

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Analysis:

Anal1:     Calculate the failure probability of the limit-state function in Eq. 1 using different methods.

            Case1: For Random Variables - Case 1

           Case2: For Random Variables - Case 2

           Case3: For Random Variables - Case 3

           Case4: For Random Variables - Case 4

Anal2:    Compute the CDF of Mb defined in Eq. 2 using different input methods for Pf = 0.000001~0.999999.

          Case1: For Random Variables - Case 1

         Case2: For Random Variables - Case 2

         Case3: For Random Variables - Case 3

         Case4: For Random Variables - Case 4

Anal3:  Plot Mb as a function of b.

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Results:

Analysis 1:  Probability analysis using FORM based Mod. U Based/X Linearized MPPL method for MPP identification  

CASE

MPP Method

Pf value

No. of g

No. of Ñg

Case 1

Mod. U Based/X Linearized MPPL

1.1075294E-06

9

1

Case 2

Mod. U Based/X Linearized MPPL

4.7834045E-07

45

5

Case 3

Mod. U Based/X Linearized MPPL

4.5081743E-08

48

5

Case 4

Mod. U Based/X Linearized MPPL

4.1658884E-08

9

1

Analysis 2: CDF/PDF analysis of Limit State Function G24. Range ~ 0.000001 to 0.999999

 CASE 1

***** SUMMARY OF CDF ANALYSIS *****

 First-Order CDF of Limit-State Function 24

Number of points in each CDF curve: 14

1st-order b 

1st-order Pf 

G-Value 

4.7534259E+00

9.9999191E-07

2.8259281E-01

3.9085765E+00

4.6420773E-05

3.1944725E-01

2.9940038E+00

1.3767126E-03

3.5630226E-01

1.9430977E+00

2.6002177E-02

3.9315691E-01

1.3496309E+00

8.8567196E-02

4.1169660E-01

7.3459877E-01

2.3129194E-01

4.3001165E-01

1.0043804E-01

4.5999828E-01

4.4862332E-01

-5.1503357E-01

6.9673522E-01

4.6686636E-01

-1.1283178E+00

8.7040714E-01

4.8550327E-01

-1.7081869E+00

9.5619917E-01

5.0372107E-01

-2.2787615E+00

9.8865938E-01

5.2234997E-01

-2.8142213E+00

9.9755522E-01

5.4057578E-01

-3.8280541E+00

9.9993542E-01

5.7743048E-01

-4.7534259E+00

9.9999900E-01

6.1428519E-01

 CDF of Limit State Function G24:

 

***** SUMMARY OF PDF ANALYSIS ***** 

 First-Order PDF of Limit-State Function 24

1st-order b 

1st-order Pf 

G-Value 

-2.2429170E+01

1.1098613E-04

2.8259281E-01

-2.3616615E+01

4.5370729E-03

3.1944725E-01

-2.6314863E+01

1.1873822E-01

3.5630226E-01

-3.0944098E+01

1.8690484E+00

3.9315691E-01

-3.2983565E+01

5.2926499E+00

4.1169660E-01

-3.4014994E+01

1.0360963E+01

4.3001165E-01

-3.4020272E+01

1.3503841E+01

4.4862332E-01

-3.3375787E+01

1.1661145E+01

4.6686636E-01

-3.2389590E+01

6.8369929E+00

4.8550327E-01

-3.1237911E+01

2.8971939E+00

5.0372107E-01

-3.0000103E+01

8.9215567E-01

5.2234997E-01

-2.8745424E+01

2.1862866E-01

5.4057578E-01

-2.6273514E+01

6.8921222E-03

5.7743048E-01

-2.3969272E+01

1.1860701E-04

6.1428519E-01

 PDF of Limit State Function G24:

  


 No. of g-functions called         =     290

 No. of derivatives of g called  =      32 


CASE 2

***** SUMMARY OF CDF ANALYSIS ***** 

 First-Order CDF of Limit-State Function 24

 Number of points in each CDF curve: 14

1st-order b 

1st-order Pf 

G-Value 

4.7534259E+00

9.9999191E-07

3.3071327E-01

3.5420543E+00

1.9851184E-04

3.4140753E-01

2.7114297E+00

3.3496869E-03

3.5211726E-01

2.1367601E+00

1.6308756E-02

3.6284201E-01

1.5285524E+00

6.3187721E-02

3.7883641E-01

1.0737881E+00

1.4145883E-01

3.9487698E-01

3.6060989E-01

3.5919555E-01

4.2848305E-01

-1.8253822E-01

5.7241982E-01

4.6048635E-01

-6.7453283E-01

7.5001369E-01

4.9110563E-01

-1.2354367E+00

8.9166599E-01

5.2318255E-01

-1.9316639E+00

9.7329950E-01

5.5523804E-01

-2.9536897E+00

9.9843000E-01

5.8728522E-01

-3.7274652E+00

9.9990329E-01

6.0337941E-01

-4.7534259E+00

9.9999900E-01

6.1942018E-01

  CDF of Limit State Function G24:

  

***** SUMMARY OF PDF ANALYSIS ***** 

 First-Order PDF of Limit-State Function 24

1st-order b 

1st-order Pf 

G-Value 

-1.3219760E+02

6.5415264E-04

3.3071327E-01

-9.4154299E+01

7.0857952E-02

3.4140753E-01

-6.3358923E+01

6.4015279E-01

3.5211726E-01

-4.5592499E+01

1.8550894E+00

3.6284201E-01

-3.2146080E+01

3.9873057E+00

3.7883641E-01

-2.5231821E+01

5.6556606E+00

3.9487698E-01

-1.8356022E+01

6.8620032E+00

4.2848305E-01

-1.6101903E+01

6.3175964E+00

4.6048635E-01

-1.6389690E+01

5.2081081E+00

4.9110563E-01

-1.9024822E+01

3.5383273E+00

5.2318255E-01

-2.5288881E+01

1.5616823E+00

5.5523804E-01

-4.1057245E+01

2.0885553E-01

5.8728522E-01

-5.5808658E+01

2.1407631E-02

6.0337941E-01

-7.1798299E+01

3.5527911E-04

6.1942018E-01

 PDF of Limit state Function G24:

  


No. of g-functions called         =     257

 No. of derivatives of g called =      34


 CASE 3

***** SUMMARY OF CDF ANALYSIS ***** 

 First-Order CDF of Limit-State Function 24

 Number of points in each CDF curve: 12 

1st-order b 

1st-order Pf 

G-Value 

4.7534259E+00

9.9999191E-07

3.2915046E-01

3.7710646E+00

8.1276294E-05

3.4612047E-01

2.9133047E+00

1.7881274E-03

3.6307256E-01

2.1706624E+00

1.4978352E-02

3.8002736E-01

1.5318613E+00

6.2778338E-02

3.9698299E-01

4.8954768E-01

3.1222700E-01

4.3089384E-01

-4.2968573E-01

6.6628787E-01

4.6602345E-01

-1.2726829E+00

8.9843470E-01

4.9872047E-01

-2.1724286E+00

9.8508832E-01

5.3263357E-01

-3.0703854E+00

9.9893109E-01

5.6648627E-01

-3.9379408E+00

9.9995891E-01

6.0044914E-01

-4.7534259E+00

9.9999900E-01

6.3437866E-01

 CDF of Limit State Function G24:

  

***** SUMMARY OF PDF ANALYSIS ***** 

 First-Order PDF of Limit-State Function 24 

1st-order b 

1st-order Pf 

G-Value 

-6.1707642E+01

3.0534757E-04

3.2915046E-01

-5.4163040E+01

1.7643218E-02

3.4612047E-01

-4.7092199E+01

2.6968430E-01

3.6307256E-01

-4.0595422E+01

1.5354588E+00

3.8002736E-01

-3.4913324E+01

4.3086754E+00

3.9698299E-01

-2.7539832E+01

9.7460921E+00

4.3089384E-01

-2.5513991E+01

9.2810391E+00

4.6602345E-01

-2.6178226E+01

4.6465668E+00

4.9872047E-01

-2.6707053E+01

1.0062859E+00

5.3263357E-01

-2.6155898E+01

9.3621333E-02

5.6648627E-01

-2.4829211E+01

4.2509758E-03

6.0044914E-01

-2.3205913E+01

1.1482969E-04

6.3437866E-01

 PDF of Limit State Function G24:

 

 

 

  


 No. of g-functions called         =     211

 No. of derivatives of g called  =      28


 CASE 4

***** SUMMARY OF CDF ANALYSIS ***** 

 First-Order CDF of Limit-State Function 24

 Number of points in each CDF curve: 15 

1st-order b 

1st-order Pf 

G-Value 

4.7534259E+00

9.9999191E-07

3.4716419E-01

3.6801130E+00

1.1656530E-04

3.5927187E-01

2.8288198E+00

2.3360000E-03

3.7134671E-01

2.1508625E+00

1.5743528E-02

3.8347870E-01

1.6064607E+00

5.4086358E-02

3.9552850E-01

7.5420307E-01

2.2536365E-01

4.1969145E-01

5.7283969E-02

4.7715949E-01

4.4408705E-01

-5.8704933E-01

7.2141471E-01

4.6874331E-01

-1.1694517E+00

8.7888916E-01

4.9222532E-01

-2.1870079E+00

9.8562903E-01

5.4057465E-01

-2.9415957E+00

9.9836737E-01

5.8892243E-01

-3.5254467E+00

9.9978862E-01

6.3727133E-01

-4.0017075E+00

9.9996856E-01

6.8562105E-01

-4.4044171E+00

9.9999470E-01

7.3397147E-01

-4.7534259E+00

9.9999900E-01

7.8232240E-01

 CDF of Limit State Function G24:

  

***** SUMMARY OF PDF ANALYSIS ***** 

First-Order PDF of Limit-State Function 24 

1st-order b 

1st-order Pf 

G-Value 

-9.8516394E+01

4.8748811E-04

3.4716419E-01

-7.9098498E+01

3.6157871E-02

3.5927187E-01

-6.2536433E+01

4.5643914E-01

3.7134671E-01

-4.9899816E+01

1.9698828E+00

3.8347870E-01

-4.0981203E+01

4.4988281E+00

3.9552850E-01

-3.0921828E+01

9.2823306E+00

4.1969145E-01

-2.6926121E+01

1.0724358E+01

4.4408705E-01

-2.5444525E+01

8.5441650E+00

4.6874331E-01

-2.3892630E+01

4.8106050E+00

4.9222532E-01

-1.8007899E+01

6.5729005E-01

5.4057465E-01

-1.3535606E+01

7.1353596E-02

5.8892243E-01

-1.0800846E+01

8.6197310E-03

6.3727133E-01

-8.9982306E+00

1.1960365E-03

6.8562105E-01

-7.7171850E+00

1.8877890E-04

7.3397147E-01

-6.7594947E+00

3.3447969E-05

7.8232240E-01

 PDF of Limit State Function G24:

 

 

 

  


 No. of g-functions called        =     248

 No. of derivatives of g called =      33 


 Analysis 3: Plot of Beta Vs. Mb for CASE 4 above in analysis 2.

 

 

 

 

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 Reference:

Raymond J. Roark & Warren C. Young. Formulas for Stress and Strain. McGraw-Hill Book Company, New York, 1975, pp. 572

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Last Updated 02/08/10

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